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Lifting chains are essential to the construction, manufacturing, transportation, and warehousing industries. These chains play an important role in handling heavy loads and ensuring that materials are moved safely and efficiently. However, like any other tool or equipment, proper storage of lifting chains plays a big role in maintaining the functionality and extending the life of the chain. We all understand the importance of protecting the performance of lifting chains, so here is our guide on how to properly store lifting chains.
Whether you are an industry professional or just starting out, the following tips can help you protect your lifting chains and ensure that your lifting chains are perfectly protected.
The Importance of Proper Storing Lifting Chains
Lifting chains are made of high-quality alloy steel and are designed to pull heavy objects and complete lifting tasks. However, even the strongest chains are susceptible to damage if they are not stored properly. Proper storage of lifting chains can prevent rust, deformation, and other damage to the lifting chain, ensuring that the chain is safe and ready for the next job.
Improperly stored chains can lead to serious consequences, such as accidents, equipment failures, and more. By using the right storage methods, you can not only extend the life of your lifting chain, but also ensure a safe working environment for the next job.
Inspect the chain before storage
Before storing your lifting chain, always inspect it for signs of wear, damage, or deformation. Regular inspections can help you detect problems early and prevent future accidents. Check for the following:
Cracks and breaks: First check if there are any visible cracks or breaks in the chain links. If you find any cracks or breaks, stop using the chain immediately and replace it immediately.
Excessive wear: Measure the thickness of the chain links and compare it to the data provided by the manufacturer. If the chain links are thinner than the standard data, they need to be replaced.
Corrosion and rust: Check for signs of rust and corrosion, especially if the chain is used in a wet or marine working environment. Rust will reduce the durability of the chain.
Deformation: Check for any links that appear to be bent, twisted, or stretched, which may affect the load-bearing capacity of the chain.
Chains that meet any of the above conditions should not be stored with other chains and should be labeled to remind themselves to repair or replace them.
Clean Chains Before Storing
During use, lifting chains pick up dirt, grease, and debris, which can lead to corrosion and other types of damage if not thoroughly cleaned before storage. How to clean the chain:
Remove loose dirt: Use a wire brush or rag to wipe off dirt and debris from the links.
Degrease: Apply a degreaser to remove grease. Use a non-corrosive cleaner designed for heavy-duty chains to avoid other cleaners that can damage the metal.
Rinse and dry: After degreasing, rinse the chain with clean water to remove chemical residue. Dry the chain thoroughly with a clean cloth or air compressor to prevent rust.
Lubricate: After the chain is clean and dry, apply a thin layer of lubricant to prevent rust and corrosion during storage. Be sure to evenly distribute the lubricant on all links.
Choose the Right Storage Environment
The environment in which you store your lifting chain is extremely important. The perfect storage environment should be:
Dry: Moisture is the biggest enemy of lifting chains. Humid conditions can cause rust and corrosion in chains, weakening the strength of the chain over time. Store chains in dry, cool areas whenever possible.
Clean: Keep storage areas free of dust, dirt, and other contaminants that can damage the chain.
Temperature-Controlled: Extreme temperatures can affect the properties of metals. Avoid exposing chains to excessive heat or cold.
Well-Ventilated: Good ventilation helps prevent moisture from pooling, further protecting the chain from rust.
Store Chains Properly to Avoid Damage
How you store your lifting chain is just as important as the environment in which it is stored. Improperly stored chains can become tangled, bent, or damaged, putting your next job at risk. Follow these guidelines to ensure proper storage:
Hang Chains Properly: Hanging chains from designated racks or hooks is one of the best ways to store them. Hanging prevents the chain from tangling, bending, or deforming. Use sturdy hooks that can handle the weight of the chain without bending.
Avoid Floor Storage: Do not store chains directly on the floor, which exposes them to moisture. If chains must be stored on the ground, place them on a pallet or elevated surface to prevent them from touching the floor.
Use Chain Bags or Containers: If the chains are too small or the chains cannot be hung, chain bags or containers can be used to keep the chains organized. Always make sure the container is clean, dry, and has no sharp edges that could damage the chains.
Keep Away from Chemicals: Chains should be kept away from chemicals or substances that can cause metal corrosion. This includes acids, alkalis, and other corrosive substances.
Label and Organize Chains
Properly organizing lifting chains can save time and ensure that the chain is used for the right job. Here’s how to keep your chains neat:
Label Chains by Capacity and Length: Clearly label each chain’s working load limit (WLL) and length. This practice helps operators quickly identify the right chain for different lifting tasks, thereby avoiding using the wrong chain.
Group Chains by Type: Group chains by type, capacity, and frequency of use. Keeping similar chains together makes it easier to find what you need without unnecessary searching.
Regular Inventory Checks: Perform regular inventory checks to ensure that all chains are stocked and in good condition. This also helps keep track of any chains that may need repair or replacement.
Train Staff on Proper Handling and Storage
All personnel who handle and store lifting chains should receive proper training to ensure safety and the life of the chain.
Proper inspection methods to identify damage.
Proper cleaning and lubrication procedures.
Safe methods for lifting and handling chains to avoid injuries.
Knowledge of proper storage locations and practices.
Proper storage of lifting chains is not just about keeping your equipment organized; it’s a crucial aspect of safety and maintenance that can prevent accidents, extend the life of your chains, and save costs in the long run. By following the guidelines outlined above, you can ensure your lifting chains remain in excellent condition, ready to perform when you need them most.
At TOPONE® Company, we are committed to providing high-quality lifting chains and expert advice to help you get the most out of your investment. If you have any questions about lifting chain storage or need assistance with choosing the right products, contact our team today. We’re here to support you with the best chains and storage solutions tailored to your needs.